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Recommended Peripheral Cutting
Speeds
|
Wet Cutting Masonry Bench Saw Blades |
|
blade
∅
(mm) |
average (rpm) |
optimum cutting speed m/second |
|
100 |
9072 |
48 |
|
105 |
8891 |
48 |
|
115 |
8063 |
48 |
|
125 |
7257 |
48 |
|
150 |
48 |
|
180 |
5184 |
48 |
|
200 |
4536 |
48 |
|
230 |
4032 |
48 |
|
250 |
3629 |
48 |
|
300 |
3024 |
48 |
|
350 |
2592 |
48 |
|
400 |
2268 |
48 |
|
450 |
2016 |
48 |
|
500 |
1814 |
48 |
|
600 |
1512 |
48 |
|
Dry Cutting Masonry Bench Saw Blades |
|
blade
∅
(mm) |
average (rpm) |
optimum cutting speed m/second |
|
100 |
15300 |
80 |
|
105 |
15300 |
80 |
|
115 |
13300 |
80 |
|
125 |
12300 |
80 |
|
150 |
10185 |
80 |
|
180 |
8730 |
80 |
|
200 |
7600 |
80 |
|
230 |
6650 |
80 |
|
250 |
6415 |
80 |
|
300 |
6360 |
80 |
|
350 |
5450 |
80 |
|
5450 |
80 |
|
400 |
3820 |
80 |
|
450 |
3395 |
80 |
|
500 |
3055 |
80 |
|
600 |
2520 |
80 |
|
Speeds for Rotational Core Bits |
Machine Power for Core Bits |
|
core bit
∅
(mm) |
concrete soft aggregates |
concrete medium aggregates |
concrete hard aggregates |
tool outside
∅
(mm) |
machine power kw/hp |
|
20 |
3,900 |
2,900 |
1,900 |
5-10 |
0.35/0.5 |
|
30 |
2,700 |
2,000 |
1,300 |
10-50 |
1.0/1.4 |
|
40 |
1,800 |
1,400 |
1,000 |
50-60 |
1.2/1.4 |
|
50 |
1,500 |
1,150 |
800 |
60-70 |
1.2/1.7 |
|
60 |
1,250 |
950 |
650 |
70-80 |
1.5/2.0 |
|
70 |
1,050 |
800 |
550 |
80-90 |
2.0/1.7 |
|
80 |
950 |
700 |
450 |
90-100 |
2.0/1.7 |
|
100 |
760 |
570 |
380 |
100-110 |
2.0/1.7 |
|
120 |
640 |
480 |
320 |
110-120 |
2.0/1.7 |
|
140 |
540 |
410 |
280 |
190-230 |
2.5/3.4 |
|
160 |
480 |
360 |
240 |
230-260 |
2.5/3.4 |
|
180 |
440 |
330 |
220 |
260-280 |
2.8/3.8 |
|
200 |
360 |
270 |
180 |
280-300 |
3.1/4.2 |
|
250 |
300 |
225 |
150 |
300 |
|
|
300 |
250 |
180 |
125 |
|
|
|
350 |
220 |
160 |
110 |
|
|
|
400 |
180 |
135 |
90 |
|
|
|
450 |
160 |
120 |
80 |
|
|
|
500 |
150 |
110 |
|
|
|
|
Wet Cutting Floorsaw Blades |
Note: |
|
blade
∅
(mm) |
average (rpm) |
optimum cutting speed m/second |
The across are the average recommended cutting
speeds, to obtain maximum performance the
specific speeds for each
application should be adhered to.
Wet cutting concrete 35-45m/sec
Dry cutting concrete 60-100m/sec
Wet cutting asphalt 50-65m/sec
Dry cutting asphalt 60-100m/sec
Wet cutting green concrete 50-60m/sec
|
|
350 |
2592 |
48 |
|
400 |
2268 |
48 |
|
450 |
2016 |
48 |
|
500 |
1814 |
48 |
|
600 |
1512 |
48 |
|
700 |
1296 |
48 |
|
750 |
1210 |
48 |
|
800 |
1134 |
48 |
|
900 |
1008 |
48 |
|
1000 |
864 |
48 |
Recommended water flow rate for wet cutting |
|
1100 |
810 |
48 |
blade
∅
(mm) |
flow rate 1/min |
|
1200 |
756 |
48 |
0-250 |
6 |
|
1300 |
698 |
48 |
300-600 |
15 |
|
1450 |
648 |
48 |
600-1000 |
30 |
|
1500 |
605 |
48 |
1000-1200 |
50 |
|
1600 |
567 |
48 |
1200-1500 |
65 |
|
1800 |
504 |
48 |
1500-1800 |
75 |
|
Recommended Coolant Flow
for Wet Core Bits |
|
∅
(mm) |
flow L/M |
|
20-52 |
3 |
|
65-78 |
4 |
|
82-102 |
5 |
|
107-127 |
6 |
|
152-187 |
8 |
|
200-212 |
9 |
|
225-250 |
10 |
|
300-350 |
12 |
|
350-400 |
18 |
|
500-600 |
24 |
|
600+ |
30 |
Recommended Cutting Depths &
Speeds
|
Recommended Cutting Depths & Speeds |
|
blade
∅
|
cutting depth |
general operating speed (rpm) |
Recommended operation speed (rpm) |
|
inch |
mm |
inch |
mm |
|
|
|
Concrete Saw Blades |
|
12 |
300 |
3 5/8 |
92 |
3024 |
5094 |
|
14 |
350 |
4 5/8 |
117 |
2592 |
4365 |
|
16 |
400 |
5 5/8 |
143 |
2268 |
3820 |
|
18 |
450 |
6 5/8 |
168 |
2016 |
3395 |
|
20 |
500 |
7 5/8 |
194 |
1814 |
3055 |
|
24 |
600 |
9 5/8 |
244 |
1512 |
2550 |
|
26 |
660 |
10 5/8 |
270 |
1396 |
2350 |
|
30 |
760 |
11 3/4 |
300 |
1120 |
2040 |
|
36 |
910 |
14 3/4 |
375 |
1008 |
1700 |
|
High Speed Saw Blades |
|
12 |
300 |
4 |
100 |
4300 |
6300 |
|
14 |
350 |
5 |
125 |
4300 |
5400 |
|
Wall Saw Blades |
|
18 |
450 |
6 1/2 |
165 |
1500 |
3000 |
|
24 |
600 |
9 1/2 |
240 |
1450 |
2250 |
|
30 |
760 |
12 1/2 |
317 |
1400 |
1800 |
|
36 |
910 |
15 1/2 |
394 |
1300 |
1500 |
|
Masonry Saw Blades |
|
14 |
350 |
5 |
125 |
2550 |
3900 |
|
18 |
450 |
7 |
178 |
2300 |
3000 |
|
20 |
500 |
8 |
200 |
2300 |
2900 |
|
Tile Saw Blades |
|
6 |
150 |
1 3/4 |
45 |
6050 |
10175 |
|
7 |
178 |
2 1/4 |
57 |
5175 |
8725 |
|
8 |
200 |
2 3/4 |
70 |
4500 |
7650 |
|
9 |
230 |
3 1/4 |
83 |
4025 |
6800 |
|
10 |
250 |
3 3/4 |
95 |
3625 |
6125 |
|
Power Hand Blades |
|
4 |
100 |
1 |
25 |
9075 |
15000 |
|
4 1/2 |
115 |
1 1/4 |
30 |
8065 |
13300 |
|
5 |
125 |
1 1/2 |
40 |
7250 |
12000 |
|
7 |
178 |
2 1/2 |
65 |
5175 |
8725 |
|
8 |
200 |
3 |
75 |
5180 |
8730 |
|
9 |
230 |
3 1/4 |
83 |
4540 |
7640 |
Diamond blade cutting depths
listed above are approximate. Actual cutting depth will
vary with the exact blade diameter or saw type (or
brand), or the exact diameter of the blade collars
(flanges). Cutting depth will also be reduced if saw
components (motor housing, blade guard) extend below the
blade collars (flanges).
|
Variables which affect Performance |
|
variables |
condition |
cutting speed |
blade life |
|
Bond hardness |
harder
softer |
slower
faster |
longer
shorter |
|
Diamond quality |
lower
higher |
slower
faster |
shorter longer |
|
Diamond concentration |
lower
higher |
faster
slower |
shorter
longer |
|
Segment height |
thinner
thicker |
faster
slower |
shorter
longer |
|
Horsepower |
lower
higher |
slower
faster |
longer
shorter |
|
Blade
rpm |
lower
higher |
faster
slower |
shorter
longer |
|
Water flow |
lower
higher |
faster
slower |
shorter
longer |
|
Cutting depth |
shallow
deep |
faster
slower |
longer
shorter |
|
Material hardness |
harder
softer |
slower
faster |
longer
shorter |
|
Abrasiveness |
more
less |
faster
slower |
shorter
longer |
|
Aggregate size |
larger
smaller |
slower
faster |
shorter
longer |
|
Steel reinforcement |
less
more |
faster
slower |
longer
shorter |
* Based on 9,500 SFPM (Surface
Feet Per Minute) the general optimum performance range
for cutting concrete and masonry products is = 10%.
For hard, dense materials such as stone and tile,
the optimum performance speed is 10-25% less than the
speeds shown on ‘Maximum blade cutting depths and
operating speeds’ table. Blade shaft speeds (RPMs at no
load) for most tools will be higher than recommended
operating speeds shown on ‘Maximum blade cutting depths
and operating speeds’ table. Under normal sawing
conditions, the actual blade shaft speed or the tool
will slow down under load, and should fall within the
optimum speed range.
** This speed RPM represents the recommended
operating speed in revolutions per minute at which each
blade can be used. Before using any blade, make sure the
blade shaft speed of the tool is within the “maximum
safe” limit of that blade. All JCB Diamond products are
tested to EN13236 specification and guidelines. The
maximum recommended cutting speed of all blades must not
exceed 100m/sec.
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