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 Blade Guides

 

Recommended Peripheral Cutting Speeds

 

Wet Cutting Masonry Bench Saw Blades

blade (mm)

average (rpm)

optimum cutting speed m/second

100

9072

48

105

8891

48

115

8063

48

125

7257

48

150

48

180

5184

48

200

4536

48

230

4032

48

250

3629

48

300

3024

48

350

2592

48

400

2268

48

450

2016

48

500

1814

48

600

1512

48

 

Dry Cutting Masonry Bench Saw Blades

blade (mm)

average (rpm)

optimum cutting speed m/second

100

15300

80

105

15300

80

115

13300

80

125

12300

80

150

10185

80

180

8730

80

200

7600

80

230

6650

80

250

6415

80

300

6360

80

350

5450

80

5450

80

400

3820

80

450

3395

80

500

3055

80

600

2520

80

 

Speeds for Rotational Core Bits

Machine Power for Core Bits

core bit (mm)

concrete soft aggregates

concrete medium aggregates

concrete hard aggregates

tool outside (mm)

machine power kw/hp

20

3,900

2,900

1,900

5-10

0.35/0.5

30

2,700

2,000

1,300

10-50

1.0/1.4

40

1,800

1,400

1,000

50-60

1.2/1.4

50

1,500

1,150

800

60-70

1.2/1.7

60

1,250

950

650

70-80

1.5/2.0

70

1,050

800

550

80-90

2.0/1.7

80

950

700

450

90-100

2.0/1.7

100

760

570

380

100-110

2.0/1.7

120

640

480

320

110-120

2.0/1.7

140

540

410

280

190-230

2.5/3.4

160

480

360

240

230-260

2.5/3.4

180

440

330

220

260-280

2.8/3.8

200

360

270

180

280-300

3.1/4.2

250

300

225

150

300

 

300

250

180

125

 

 

350

220

160

110

 

 

400

180

135

90

 

 

450

160

120

80

 

 

500

150

110

 

 

 

 

Wet Cutting Floorsaw Blades

Note:

blade (mm)

average (rpm)

optimum cutting speed m/second

The across are the average recommended cutting speeds, to obtain maximum performance the specific speeds for each

application should be adhered to.
Wet cutting concrete 35-45m/sec
Dry cutting concrete 60-100m/sec
Wet cutting asphalt 50-65m/sec
Dry cutting asphalt 60-100m/sec
Wet cutting green concrete 50-60m/sec

350

2592

48

400

2268

48

450

2016

48

500

1814

48

600

1512

48

700

1296

48

750

1210

48

800

1134

48

900

1008

48

1000

864

48

Recommended water flow rate for wet cutting

1100

810

48

blade (mm)

flow rate 1/min

1200

756

48

0-250

6

1300

698

48

300-600

15

1450

648

48

600-1000

30

1500

605

48

1000-1200

50

1600

567

48

1200-1500

65

1800

504

48

1500-1800

75

 

Recommended Coolant Flow
for Wet Core Bits

(mm)

flow L/M

20-52

3

65-78

4

82-102

5

107-127

6

152-187

8

200-212

9

225-250

10

300-350

12

350-400

18

500-600

24

600+

30

 

 

Recommended Cutting Depths & Speeds

 

Recommended Cutting Depths & Speeds

blade

cutting depth

general operating speed (rpm)

Recommended operation speed (rpm)

inch

mm

inch

mm

 

 

Concrete Saw Blades

12

300

3 5/8

92

3024

5094

14

350

4 5/8

117

2592

4365

16

400

5 5/8

143

2268

3820

18

450

6 5/8

168

2016

3395

20

500

7 5/8

194

1814

3055

24

600

9 5/8

244

1512

2550

26

660

10 5/8

270

1396

2350

30

760

11 3/4

300

1120

2040

36

910

14 3/4

375

1008

1700

High Speed Saw Blades

12

300

4

100

4300

6300

14

350

5

125

4300

5400

Wall Saw Blades

18

450

6 1/2

165

1500

3000

24

600

9 1/2

240

1450

2250

30

760

12 1/2

317

1400

1800

36

910

15 1/2

394

1300

1500

Masonry Saw Blades

14

350

5

125

2550

3900

18

450

7

178

2300

3000

20

500

8

200

2300

2900

Tile Saw Blades

6

150

1 3/4

45

6050

10175

7

178

2 1/4

57

5175

8725

8

200

2 3/4

70

4500

7650

9

230

3 1/4

83

4025

6800

10

250

3 3/4

95

3625

6125

Power Hand Blades

4

100

1

25

9075

15000

4 1/2

115

1 1/4

30

8065

13300

5

125

1 1/2

40

7250

12000

7

178

2 1/2

65

5175

8725

8

200

3

75

5180

8730

9

230

3 1/4

83

4540

7640

 

Diamond blade cutting depths listed above are approximate. Actual cutting depth will vary with the exact blade diameter or saw type (or brand), or the exact diameter of the blade collars (flanges). Cutting depth will also be reduced if saw components (motor housing, blade guard) extend below the blade collars (flanges).

 

Variables which affect Performance

variables

condition

cutting speed

blade life

Bond hardness

harder
softer

slower
faster

longer
shorter

Diamond quality

lower
higher

slower
faster

shorter longer

Diamond concentration

lower
higher

faster
slower

shorter
longer

Segment height

thinner
thicker

faster
slower

shorter
longer

Horsepower

lower
higher

slower
faster

longer
shorter

Blade
rpm

lower
higher

faster
slower

shorter
longer

Water flow

lower
higher

faster
slower

shorter
longer

Cutting depth

shallow
deep

faster
slower

longer
shorter

Material hardness

harder
softer

slower
faster

longer
shorter

Abrasiveness

more
less

faster
slower

shorter
longer

Aggregate size

larger
smaller

slower
faster

shorter
longer

Steel reinforcement

less
more

faster
slower

longer
shorter

 

* Based on 9,500 SFPM (Surface Feet Per Minute) the general optimum performance range for cutting concrete and masonry products is = 10%.
For hard, dense materials such as stone and tile, the optimum performance speed is 10-25% less than the speeds shown on ‘Maximum blade cutting depths and operating speeds’ table. Blade shaft speeds (RPMs at no load) for most tools will be higher than recommended operating speeds shown on ‘Maximum blade cutting depths and operating speeds’ table. Under normal sawing conditions, the actual blade shaft speed or the tool will slow down under load, and should fall within the optimum speed range.
** This speed RPM represents the recommended operating speed in revolutions per minute at which each blade can be used. Before using any blade, make sure the blade shaft speed of the tool is within the “maximum safe” limit of that blade. All JCB Diamond products are tested to EN13236 specification and guidelines. The maximum recommended cutting speed of all blades must not exceed 100m/sec.

 

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